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Pulse Plating
Direct current acid copper plating has long been used in decorative copper plating applications such as automotive wheels and plumbing fixtures because of its high leveling and bright covering power. However, as with most acidic-based electrolytes, acid copper carries the drawback of poor throwing power. As a result, excessive plating times are required to achieve minimal copper thicknesses in low-current-density areas, and too much copper metal is applied in the high-current areas, leading to wasted metal and added costs. Additionally, complex shapes can be difficult — and sometimes even impossible — to plate. Issues such as high metal prices, high charges to dispose of metal-containing waste, and the need to increase productivity on existing plating lines are forcing many decorative plating companies to look for an alternative. One possible solution is the use of a periodic pulse reverse (PPR) system, also known as pulse plating….
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Ask Joe Powder

“We powder coat our aluminum brake calipers either red (using a polyester urethane) or black (using a polyester TGIC). These components frequently see temperatures of around 300°F and are subjected to hot DOT 3 brake fluid. We perform a “hot pot” test, where we submerge the calipers in hot DOT 3 brake fluid at 250°F for two hours, remove them and let them cool, wiping off excess brake fluid, and then bake them at 375°F for 20 minutes. After that time the red is still rock hard, but the black is soft and tacky. What would cause that?”

Click here to read Joe's answer.


Do you have a powder coating question or feedback on a previous answer? E-mail Joe Powder!

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IN THIS ISSUE:

New Painting Robots Enhance Finishing Efficiency 
Rohm and Haas Earns Sustainability Award 
DDK Industries to Debut “Green” Paint in North America 
MetroPaint Earns Green Certifications 
Limón Joins Wheelabrator as Sales/Service Engineer 
Uyemura Technology Improves Aluminum Plating Process 
ANAC Launches New Military Coatings 
MEGTEC Debuts Ultra-High-Efficiency RTO 
Blastrac Develops Lightweight Stripping Machine 
Eaton Introduces High-Capacity Basket Strainers 
Hayward Publishes Flow Control Product Guide 
European Conference to Address Self-Cleaning Coatings 
FT Online: Pulse Plating 
Ask Joe Powder 

FINISHING BUZZ


Rohm and Haas Earns Sustainability Award
Rohm and Haas employeesRohm and Haas Co. received the 2007 Hydro Sustainability Award during a recent conference held in Hafnersee, Austria.  The award was presented by Dr. Karl-Henrik Róbert, founder of The Natural Step, a non-governmental organization that has pioneered an extensive set of principles to advance society toward sustainability.
PHOTO: Rohm and Haas employees (from left) Louis Sederel, Muriel Hebrard, Gareth Oubridge, Jon Hastings and Robin Madgwick accept the Hydro Sustainability Award from The Natural Step founder, Dr. Karl-Henrik Róbert (second from right).
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DDK Industries to Debut “Green” Paint in North America
Opera Paints®, a line of “environmentally responsible” paints and coatings imported from Italy, will make their debut in North America in September. The Opera line is being introduced by DDK Industries, Inc., of Los Angeles, CA.
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MetroPaint Earns Green Certifications
MetroPaint, a 100% recycled latex paint, has received the first-ever recycled paint certification from Green SealTM, an independent environmental standards certifying organization. Green Seal approval means that MetroPaint 100% Recycled Latex has undergone extensive environmental and performance testing.
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INNOVATIONS WANTED 

October_Cover_NOBOX_The December issue of Finishing Today magazine will showcase the top finishing innovations of 2007...but we need your help! Please nominate the companies and products you believe are most worthy of this honor. Awards will be presented in three categories: materials, equipment and processes.

E-mail your nominations to mailto:editor@finishingtodaymag.com?subject=Innovation Awards - Nomination, or call Kevin Biller at 614.286.2148. Please include a sentence or two explaining why you think your nominee deserves this special honor.

Hurry…the deadline for nominations is September 1.

FINISHING PEOPLE


Limón Joins Wheelabrator as Sales/Service Engineer
Juan Jose Limón recently joined Wheelabrator Group as sales/service engineer in Mexico. In this position, Limón will provide technical assistance and account management to Wheelabrator customers in northern Mexico.
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FINISHING INNOVATIONS

New Painting Robots Enhance Finishing Efficiency
RX paint robotStäubli Robotics has added two new painting robots to its product line — the RX160EX and the RX160EXL CS8C EX with cCSAus approval. The main features of the RX paint robots include an enclosed rigid structure, multiple mounting configurations, a large working envelope, and a small footprint. In addition, the new VALPaint software provides a simplified user programming and application tuning interface for all painting parameters.
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Uyemura Technology Improves Aluminum Plating Process
ANP on a bike assemblyUyemura International Corp. has introduced ANP, an electroless nickel technology engineered to improve plating onto aluminum. The technology reportedly provides excellent aluminum adhesion through at least six MTOs. The process does not employ a strike and adds no additional steps compared to normal aluminum preparation double zincating.
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ANAC Launches New Military Coatings
Intergard 10.000 SeriesAkzo Nobel Aerospace Coatings (ANAC) has launched a new range of high-performance protective coatings — the Intergard 10.000 Series — for land-based military equipment. The line includes a temporary, peelable waterborne camouflage coating, Intergard 10220, which has a volatile organic compound (VOC) content of less than 30 g per liter, thereby avoiding the traditional environmental implications associated with solvent-based temporary systems.
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